3 accumulation of moisture in the fuel system. 7 CAUTION Do not use white gas. Only Arctic Cat approved gaso- 20. 4 line additives should be used. 8 RECOMMENDED ENGINE OIL 23. RECOMMENDED TRANSMISSION Preparation For Storage LUBRICANT The recommended lubricant is Arctic Cat Gear Lube or an CAUTION equivalent gear lube which is SAE approved 80W-90 hyp- oid.
This lubricant meets all the lubrication requirements of Prior to storing the ATV, it must be properly serviced to the Arctic Cat ATV front differential and rear drive. Tighten all nuts, bolts, cap screws, and screws mak- will assure many miles and hours of trouble-free riding. Arctic Cat recommends the following procedure to pre- tightened to specifications. Inspect more frequently when operating in adverse conditions. When using Arctic Cat ACX All Weather synthetic oil, oil change interval can be increased to every 1,000 miles or every year. NOTE: Foam Filter Cleaner and Foam Filter Oil are available from Arctic Cat. It is advisable to lubricate certain components periodi- cally to ensure free movement.
Apply light oil to the 5. Place Tappet Adjuster onto the jam nut securing the 5. ATV0052B KM140B When installing the spark plug, make sure to tighten it 3. Install the spark arrester and secure with the cap securely. 4 turn once the washer contacts the cylinder head. If low, add SAE approved 80W-90 hypoid gear lube into the bottom of the engine and tighten to 11 ft-lb.
Remove the oil fill plug and pour in 1. To change the lubricant, use the following procedure. NOTE: This ATV is equipped with an O-ring type roller chain. Each link incorporates small O-rings to seal out water and dirt. Care should be taken to choose cleaning solutions and lubricants that are suitable for O-ring type chains. KM124B KM179A CHECKING ADJUSTMENT Hydraulic Brake Systems Stop the ATV completely and shift the transmission into the R position. The reverse gear indicator light should be illuminated.
WARNING The hydraulic brake systems have been filled and bled at Never shift the ATV into reverse gear when the ATV is the factory. Remove the cover and fill the reservoir with DOT 3. If thickness of either brake pad is less than 1. 0 mm 4 Brake Fluid. NOTE: The brake pads should be replaced as a set. Remove the left rear wheel. Spread the brake pads and place the brake caliper over the disc.
Secure with the mounting cap screws. Tighten in a crisscross pattern to 40 ft-lb. Remove the ATV from the support stand. NOTE: Whenever installing new pads, the new pads 1. Remove the front and rear V-belt housing cooling ducts. If the splines are not protruding as shown, the V-belt with the driven pulley retaining nut.
Tighten to 40 ft- may be too deep in the drive sheaves. Controls The following steering components should be inspected periodically to ensure safe and proper operation. Handlebar grips not worn, broken, or loose. Handlebar not bent or cracked and has equal and complete full-left and full-right capability. Lift the handlebar out of the lower handlebar holders and lay the handlebar forward. The LCD gauge is not a serviceable component. To inspect the LCD gauge, see Electrical System. Inspect the tie rods for damaged threads or wear. Inspect the tie rods for cracks or unusual bends. Inspect all welded areas for cracks or deterioration. Inspect the steering post and steering-post holders for cracks, bends, or wear. After all the adjustments are to specifications, tighten the tie-rod lock nuts to 15 ft-lb. NOTE: Prior to locking the jam nuts, make sure the ball joints are at the center of their normal range of motion and at the correct angle. Remove the brake lever, brakelight switch, and brake 4.